Technical briefing · Tire failure forensics

Aircraft Tire
Failure.

Where & when did it fail — landing or braking? Reading the failure signature: landing vs braking.
Presenter Maj(P) Koroniadis Nikolaos 364 MEA · 120 PEA · Kalamata Air Base
120 PEA 364 MEA
Scope & structure what we will cover

From the failure «signature» to the cause.

I
Part A
Decision tree
One question at a time: where the damage is, how deep, how it looks — and where the diagnosis lands.
SLIDE 04
II
Part B
The four mechanisms
Contact slip · hard impact · locked wheel · «reverted» rubber — with reference photos.
SLIDES 06 – 09
III
Part C
Comparison · case · catalogue
The decisive tests, the documented case study (Nuremberg) and other common failures.
SLIDES 10 – 12
A diagnostic tool for classifying the most likely cause — not proof. A visual inspection does not replace a teardown of the tire. Reference scenario · dry runway · no anti-skid
I
Part A · Diagnostic flow

Where & when
did it fail?Locate the damage — then read it.

Decision tree diagnostic decision flow
First step — where is the damage?
tread · sidewall/bead · wheel
Sidewall / bead
(+ wheel damage)
HARD IMPACT
high sink rate
Tread — spread
shallow scrub over an arc
CONTACT SLIP
spin-up scrub · chevron cutting
Tread — localized
flat spot to the cords
Appearance & runway?abraded/dry or glassy/wet
LOCK-UP
dry · abraded cords
REVERTED RUBBER
wet · glassy + steam
Landing — slip / impact
Braking — lock-up / reverted
II
Part B · The four mechanisms

Each mechanism,
its own signature.Four mechanisms — four signatures.

Mechanism A · Landing spin-up scrub
Chevron cutting
CHEVRON CUTTINGGOODYEAR · p. 31
Photo of 'what' · Goodyear ATCMM (6/2024)
◉ Landing · slip

Contact slipspin-up

At the moment of touchdown the wheel is stationary and, within a fraction of a second, must reach ground speed. While it accelerates it slips — but at the same time it spins up, so the friction is spread over a large arc and never has time to «dig in».

How to tell it apart Broad, shallow, symmetric scrub; often V-shaped cuts (chevron). Rarely reaches the cords — never a deep «crater».
Typical example In the touchdown zone of every runway — the black marks from spin-up. Pronounced chevron cutting on cross-grooved runways.
Mechanism B · Landing hard impact · high sink rate
Thrown tread — structural failure
THROWN TREADGOODYEAR · p. 30
Photo of 'what' · structural failure (reference)
◉ Landing · impact

Hard impactvertical load

Here the issue is not slip but the vertical load. The tire is compressed at the contact patch and the sidewalls are over-stretched — so the damage shifts from the tread to the structure.

How to tell it apart Damage on the sidewall/bead, a bulge, or ply separation — with the tread often intact. Strong indicator: accompanying wheel or landing-gear damage.
Typical example A hard/heavy landing above the certified sink-rate limit → a mandatory «hard landing» inspection (AMM): the beads and structure are checked, while the tread may look clean.
Mechanism C · Braking locked wheel · skid
Skid — locked wheel
SKIDGOODYEAR · p. 31
Photo of 'what' · Goodyear ATCMM (6/2024)
◉ Braking · lock-up

Locked wheeldry skid

Without anti-skid, when braking torque exceeds the available friction the wheel stops turning while the aircraft keeps moving. A single point of the tread drags in the same place and is quickly abraded down to the cords.

How to tell it apart from spin-up A deep, localized flat spot in the center, with abraded cords (dry abrasion). Key: depth to the cords + localization.
Typical example An aircraft without anti-skid (or with the system inactive / emergency brake applied directly) braking hard on a dry runway — a single deep flat spot to the cords (the «Skid» category).
Mechanism D · Braking reverted rubber · wet
Tread rubber reversion
TREAD RUBBER REVERSIONGOODYEAR · p. 31
Photo of 'what' · Goodyear ATCMM (6/2024)
◉ Braking · wet

«Reverted» rubberreverted rubber aquaplaning

On a wet runway, the locked wheel generates so much heat that it melts the rubber at the contact patch and traps steam. The steam lifts the tire — reverted rubber (steam) aquaplaning.

The critical test Glassy, blistered, «boiled» rubber (not abraded cords) + white steam marks. Abraded → dry; melted/glassy → wet.
Documented example EMB 145, Nuremberg, 18 Jul 2005 (BFU) — locked wheels & reverted rubber without anti-skid on a wet runway. See slide 11.
The decisive tests at a glance

Five criteria separate the mechanisms.

Criterion
Contact slip · spin-up
Hard impact
Lock-up · braking
Location
tread, spread
sidewall / bead / wheel
tread, localized
Depth
shallow, no cords
internal / structural
down to the cords
Shape
arc / V-cuts (chevron)
deformation / bulge
one deep flat spot
Accompanying sign
V-cuts on the tread
wheel / landing-gear damage
abraded cords
Position on runway
touchdown zone
point of contact
far end of the runway
Other common failures recognition catalogue · not necessarily this scenario
Cuts

Cuts

Penetration of the tread by a foreign object (FOD) on a runway or apron.

Remove if cords are exposed
Tread chunking

Tread Chunking

Loss of pieces from the tread surface on rough runways.

Remove if cords are visible
Tread separation

Tread Separation

Detachment of the tread from the carcass — overload or overheating.

Remove immediately
Rib undercutting

Rib Undercutting

A groove crack extending beneath a rib; leads to chunking or thrown tread.

Remove immediately
Peeled rib

Peeled Rib

Starts from a cut and develops into circumferential detachment of a rib.

Remove immediately
Weather / ozone checking

Weather / Ozone Checking

Shallow, random sidewall cracks from ozone, sunlight, and poor storage.

Remove if cords are visible
364 MEA · 120 PEA · Tire failure diagnosis
Read the signature.
Find where & when it failed.
Γένοιμαν αἰετὸς ὑψιπέτας
120 PEA 364 MEA
Sources: Goodyear Aircraft Tire Care & Maintenance Manual (6/2024), pp. 23–33 · SKYbrary «Aquaplaning» · BFU EX005-0/05 (E145, Nuremberg 2005). Reference photos — not from any specific occurrence. Training material.